DIESEL OIL SYSTEM
General
Process system description:
Ships marine diesel engines run on Heavy Fuel Oil (HFO), nowadays a low sulphur content, or Marine Diesel Oil (MDO) or Marine Fuel Oil
(MFO).
The diesel oil system has as its purpose,
- Receiving
- Storage
- Purification and distribution of diesel oil to the various users
on the FPSO.
The main function of the diesel oil system
is to provide purified diesel oil to Topsides Main Turbo Generators (Package A/B/C) Port and
Starboard (Package D/E/F), Fire water
pump Day Tank (5-TA- 1710A/B/C/D), Inert
Gas generators Day
Tank 5 TA
1210 A/ B
and Hull users Essential diesel generator DO day Tanks
4TA 6520A/B/C, Emergency diesel
generator DO day tank 4TA 6710, Life Boat
refuelling, Crew Boat refuelling and Fast Rescue Craft refuelling. In
addition diesel oil is used for flow lines preservation before Start-up or
during on-site operation for Topsides.
The diesel oil system consists of:
- Raw diesel oil storage Tanks (4TA 1810 A / B, Capacity – 5000 m 3 )
- Diesel oil over flow Tank (4TA 1840, Capacity – 50 m 3 )
- Diesel oil settling Tank (4TA 1850, Capacity – 830 m 3 )
- Diesel oil Service Tank (FWD) (4TA 1820, Capacity – 480 m 3 )
- Diesel oil Service Tank (AFT) (4TA 1830, Capacity – 480 m 3 )
- Diesel oil Purifier Package (4UB 1880 A/B/C/D/E, Capacity – 12.5 m³/hr)
Diesel oil tanks shall be located in
between the Machinery space area & the Cargo area in the Hull. All other equipment’s shall be
installed in the machinery space area.
Loading the FPSO from supply vessel:
The raw diesel oil is received on to the FPSO from supply vessel into the raw diesel oil storage
tanks Port & Starboard (4TA 1810A (Port) and 4TA 1810B (Starboard)) through bunker station. The raw Diesel Oil shall be received via the common manifold with Shutdown valve 4SDV 18113 connected to a dedicated line with dedicated 4ROV 18104A for tank 4TA 1810A and 4ROV 18104B for tank 4TA 1810B. Flow Metering device 4FT 18122 is provided for monitoring the Instantaneous raw diesel oil flow (4 -20mA) and Totalisation on HCS.
The raw diesel oil shall be loaded at a maximum rate of 200 m³/h. Diesel oil bunkering station is provided with Audio Alarm( LK18101) and Visual Alarm ( LL18101) indicating that Raw diesel oil tanks are FULL and requesting to STOP the raw DO supply vessel pumps. Audio Alarm( LK 18101) and Visual Alarm( LL18101) are activated when the raw DO storage tank Level High (LAH 18102A/B) set at 90% of the safe filling height for Operator Indication tank has filled at 90% height . Then the operator has to send the message to supply vessel through Walkie Talkie to stop the supply Vessel Pump. Tank Level High High ( 4LSHH 18101A/B) set at 95% of the tank safe filling height gives an Audio Alarm (LK 18101) and Visual Alarm (LL18101) and close the shutdown valve 4SDV 18113 automatically by PSS. The acknowledge push button for the Klaxon and the Flash light alarm is located outside near the Klaxon.
Transferring diesel oil among storage tanks and diesel unload:
Raw diesel oil Transfer pumps 4GX 1840A/B allow to transfer the raw diesel oil from TA 1810A to TA 1810B and vice versa. These pumps are also allows raw DO to be back
loaded from tanks 4TA 1810A/B to a Supply Vessel.
Transferring the Diesel oil to the settling tank
Raw diesel oil shall be transferred from Storage tanks TA1810A/B to Settling Tank TA 1850 through raw diesel oil Transfer pumps GX 1840A/B. The raw DO transfer pumps operates in
duty stand by mode and also provides Pressure transmitters in the pump suction (4PT18409A/B) and discharge (4PT 18406A/B) connected to PSS. If pump discharge pressure is High High (4PSHH 18406A/B) and Suction Pressure is Low Low (4PSLL 18409A/B) trip the
pumps. The Low Low trip alarm is inhibited during the start-up of the pump. Bypassing the Settling tank 4TA1850 (If required, during the maintenance):
Transfer the raw diesel oil from raw diesel oil storage tank 4TA1810A/B to Purifier Package (4UB 1880A/B/C/D/E) through Feed pumps (4GX1840A/B). The operation shall be as
follows:
- CLOSE the manual operated Valve B- 18001
- 4" Normally Close manual operated valve installed on the Line 4"-DO-4-1848-B49H-
- N Shall be OPEN
- SDV 18508, SDV 18504 shall be CLOSE by the operator on HCS
- Tank Selection 4TA1810 A or B and the respective SDV18105A or SDV 18105B,
- OPEN by the operator on HCS
- Pump 4GX 1840A/B, Start / Stop shall be done by the operator on HCS
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